Rotary Drum Flaker

Features

Industrial Drum Flaker is a continuous heat exchange equipment, mainly used to pass the molten or dissolved materials through the heat exchange process on the cooling drum surface, so that the materials can be quickly solidified into solid flakes. This equipment is suitable for continuous production and is widely used in the cooling and molding process of heat-sensitive or fusible materials in the chemical, pharmaceutical, food and other industries.

Fast cooling speed
The Rotary Drum Flaker adopts an efficient heat transfer design and a built-in multi-channel cooling system to ensure that the cooling medium is evenly distributed on the inner wall of the drum. The cooling medium temperature control range is wide and can be adjusted to 5℃ to 40℃ according to different material requirements to achieve rapid heat dissipation. The cooling speed is about 20% higher than that of the traditional single-channel system, shortening the material solidification time.

Adapt to the physical properties of a variety of materials
The design of this equipment takes into account the processing needs of a variety of liquid and high-viscosity materials. By adjusting the feeding method (bottom immersion or top feeding) and the scraper gap, it can adapt to materials with viscosities ranging from 100cP to 5000cP. The equipment has strong adaptability to different materials, and the thickness and uniformity of the prepared sheet products do not exceed ±5%, ensuring stable product quality.

Automatic liquid level control system
The Rotary Drum Flaker is equipped with an advanced automatic liquid level control device to monitor the liquid level of the material tank in real time to ensure that the liquid level remains constant. The liquid level fluctuation is controlled within the range of ±2 mm to prevent excessive feeding from causing equipment overflow or insufficient feeding from causing a decrease in production. The system combines an automatic reflux mechanism to automatically adjust the flow rate when the load changes or the feed is abnormal, ensuring a uniform film layer on the surface of the cooling drum and avoiding product quality fluctuations caused by unstable liquid levels.

Diversified drive systems and intelligent control
The equipment is equipped with a high-efficiency variable frequency motor with a power range of 3kW to 18.5kW and a wide adjustable speed range (2-10 rpm), achieving a fine match between different production rhythms and material curing requirements. The intelligent control system integrates real-time monitoring of temperature, speed, and flow, has a simple operation interface, supports remote control, and reduces energy consumption by about 15% compared to traditional fixed-speed motors.